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ServicesRange of Services

We offer a bearing inspection service to evaluate current performance and residual function. From this we provide a full evidential report making recommendations where necessary.

During inspection there are key observations and measurements that can be interpreted by the experienced eye and be made without dismantling. In this work there are valuable safety and conservation issues.

Reports will be forwarded within 10 working days from the inspection date with photographs; typical or specific, for record or action. Bearings will be identified and all available data recorded e.g. type, size and any visible markings.

This service can embrace a number of structures on a rolling program or is available on a day to day basis. In many cases where access is simple, several bridges may be viewed in one day.

We offer site maintenance that includes servicing, cleaning and coating repairs.

Most structural bearings fail through contamination, but it is important to note any cleaning must be with care and an understanding of the sensitive surfaces. These can easily be damaged.

The worst case of contamination discovered during inspection was an 8.8 M20 bolt, rolled flat by a viaduct roller bearing carrying a major Highway. The worst case of poor cleaning we have seen to date is 300 bearings shot blasted including the mirror polished sliding surfaces!

The use of cleaning materials, solvents and their application is crucial to improving function. The work requires specialised skills.

We know that service must deliver solutions on or below budget. Where the replacement of bearings often has a six or seven figure consequence, early maintenance is prudent and maintenance costs well spent.

We find that the major cause of failure is rarely connected with load and movement, but in the deterioration of protective coatings, leading to crevice corrosion and the distortion and seizure of stainless surfaces.

ALTHOUGH WE DESIGN, SELL AND INSTALL NEW BEARINGS OUR ULTIMATE SATISFACTION IS SEEING THEM ENDURE THE TEST OF TIME!















Old Problem ...    


New Thinking      

We design, supply and install bearings, but we also offer the option of additional lubricating systems for bearing conservation. Allow us to inspect, assess and reveal this option, and it might turn out to be a massive saving for you.

Facts
Many old bridges have existing bearings that are changed due to high friction or seizure at sliding surfaces. Often otherwise sound, many bearings can be restored in situ and lubricated by fitting an automatic timed discharge grease capsule.

Cost
Replacement programmes require design, temporary works, jacking, demolition, new bearings, installation, closures and management. A lubrication system can reduce costs by 95% or more.

Client Action
Order an Inspection to reveal practicalities and recommendations. The inspection will provide a report on the bearing condition that is generally necessary at intervals under assessment and maintenance programmes.

Ekspan Action
Inspect, report and where beneficial, propose, engineer and install a lubrication system at a fraction of bearing replacement cost.

Applications
This lubrication system can be applied to rail bridges (e.g. Forth Rail Bridge), highways structures and industrial bearings.

Versatility
Special lubricants are available to suit all types of bearing surface materials.

Service
Timer on cartridges is easily set for required discharge periods. Replacements are quick and simple to install.


The EKSPAN Bearing Lubrication System conserves the existing and avoids unnecessary cost!


REVITALISING THE OLD AND USING BUDGETS WISELY!


For inspection and servicing enquiries email us on
enquiry@ekspan.co.uk or call +44(0) 114 2611126

 


On-site specialist work


Refurbishment work


Offshore work in harsh environments

  1. Design, supply, and installation of structural/bridge bearings
  2. Provide bearing inspections, servicing/refurbishment, and lubrication systems for bearing conservation
  3. Inspection, supply and installation of expansion joints
  4. Supplying sub-surface drainage systems
  5. Dealing with rubber products such as rubber seals, waterstop seals and fenders
  6. Providing consultancy, technical advice, and project management
  7. Contracting for specialist projects
  8. Expert structural analysis and reporting
  9. Steelwork
  10. Site Services:-
    Inspection services (individual or rolling);
    Remedial works to existing installed bearings;
    Design services for new or replacements;
    Manufacture and supply matching product to specification;
    Installation including bridge jacking and associated civil works;
    Commissioning;
    Planned maintenance
  11. Coded welding fabrication and erection
  12. Grout technologies
  13. Bridge jacking
  14. Machining, tool making, and jigging
  15. Inspection services PCN and coatings
  16. Confined space working (breathing apparatus), and PTS (track safety)
  17. Offshore trained inspectors
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